MANUFACTURING & QUALITY
Made at our factory in Kodampuzha, Kozhikode.
Our 1,000 sq m factory in Kodampuzha, Kozhikode, Kerala produces plastic mouldings of world class quality, made with precision.
HOW WE MANUFACTURE
From raw material to chair component
01
Raw material
30% glass-filled nylon and PPCP from suppliers with well established brand names.
02
Moulds
Designs from internationally recognised designers and mould manufacturers.
03
Moulding
A Windsor 600 ton and a Haitian 530 ton machine mould the polymer into the required products.
04
Component
Chair bases, chair backs and other components for chair assembly.
MACHINERY & PRECISION
A high degree of precision, cost efficiently.
The machines used in the process ensure a high degree of precision in the most cost efficient manner.
MACHINE TYPE
Windsor 600 ton, Haitian 530 ton
NUMBER OF MACHINES
2
PRODUCTION CAPACITY
45,000 to 50,000 pieces a month
QUALITY CONTROL
Quality at every stage.
Being in the B2B industry, we understand that business relationships are built on quality and trust.
01
Trusted inputs
Raw materials from established suppliers, with the Ency touch of quality added.
02
High-end technology
Manufacturing technology that lets us create components to utmost perfection.
03
Tested designs
Armrest and chair base designs are tested and experimented with in our factories.
04
No faulty lines
Complete abandonment of faulty product lines. We do not compromise on quality.
CERTIFICATIONS
RAW MATERIAL SOURCING
Inputs from brands with a legacy.
RAW MATERIAL
POLYMER
30% glass-filled nylon and PPCP
SUPPLIERS
Well established brand names that have created a legacy in this industry
ENCY CHECK
The Ency touch of quality, so we do not compromise on quality
PRODUCT DESIGN & R&D
Designed before it is manufactured.
Product designers work on the products the industry needs. Design thinking, combined with consumer feedback, keeps the range relevant in the market.
01
Research
Our R&D team brings innovation in design to every stage of manufacturing.
02
Product design
Designs are created by our product designers and sourced from internationally recognised designers.
03
Testing
Designs are tested and experimented with in our factories.
04
Production
The best versions are brought into the market.
SUSTAINABLE MANUFACTURING
Smarter production. Lower impact.
Zero carbon emission is the standard we build our business by.
Servo machines
Used in plastic moulding at the Ency plant.
Low electricity
Low electricity usage helps reduce our carbon footprint.
Quiet production
The servo machines run with very little noise.
Zero waste
Machines let us recycle and reuse plastic, for a zero waste process.
The factory also maintains eco friendly norms to ensure sustainable development.
NEXT STEP
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